Commissioning & qualification of new aseptic filling area (according E2500 verification approach)

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Client: Confidential
Location: Belgium (Brussels area)
Completion: 2019 -
Total Investment Cost: Confidential
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Implementation of new Aseptic Vials Filling Line (incl. Washing machine, depyroogenization tunnel, filling line, capping machine) in a new Filling area as part of an extension of the current production building.

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Commissioning and Qualification according E2500 verification approach (including project qualification strategy, URS, FAT, SAT, verification test protocols and test scripts).

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Utilities/ Facilities: HVAC, WFI, clean steam and clean compressed air distribution

Automation: AMS, EMS, Interlocking

Equipment: Integrated Filling Line (incl. Washing Machine, Depyrogenization Tunnel, Filling Line, Capping Machine ), Autoclave, Vessel docking station, VHP decontamination units

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Commissioning & qualification of new fill & finish / CQ lab facility

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Client: Novasep
Location: Belgium (South)
Completion: 2019 -
Total Investment Cost: ca. 10m €
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Implementation of new Green Field Aseptic Fill & Finish /QC Lab facility (1800m²), dedicated to the aseptic filling of a wide range of biological products (viral vectors, viruses, monoclonal antibodies and other biologicals). This new Fill and Finish unit features semi-automatic and automatic liquid filling machines under isolator. Also visual inspection and QC lab activities and foreseen in this new facility.

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Commissioning and Qualification (including project qualification strategy, URS, Risk Analysis, FAT, SAT, IOPQ, CSV).

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Utilities/ Facilities: HVAC, Purified Water distribution, Clean gasses (Compressed Air, CO2, O2, N2) distribution

Equipment: Filling Line, Isolator, Autoclave, LAFs, Freezers, Incubators, Cold rooms, Biosafety Cabinets

Automation: AMS, EMS, Interlocking

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Qualification of serialization packaging system

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Client: Confidential
Location: Belgium
Completion: 2018
Total Investment Cost: Confidential
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Development of Global Validation Strategy and deployment for serialization packaging systems (IT and equipment systems).
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CSV expertise Commissioning/Qualification/Validation.
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IT and PCS packaging systems.
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Implementation & qualification of data integrity site compliance program

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Client: Confidential
Location: France
Completion: 2019
Total Investment Cost: Confidential
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Development and qualification of Site Data Integrity compliance program and corrective action management.
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CSV expertise Commissioning/Qualification/Validation.
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IT and PCS systems.
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Transformation of a batch decontamination station

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[av_heading heading='About the project' tag='h3' link_apply='' link='' link_target='' style='blockquote modern-quote' size='' subheading_active='' subheading_size='15' margin='' padding='10' color='' custom_font='' custom_class='' id='' admin_preview_bg='' av-desktop-hide='' av-medium-hide='' av-small-hide='' av-mini-hide='' av-medium-font-size-title='' av-small-font-size-title='' av-mini-font-size-title='' av-medium-font-size='' av-small-font-size='' av-mini-font-size=''][/av_heading]

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Client: Confidential
Location: Belgium (Brussels)
Completion: 2018
Total Investment Cost: Confidential
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Transformation of a decontamination station from batch to continuous decontamination. Trouble shooting of all remaining maintenance problems in a new Product Manufacturing unit.
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Concept study, Detail engineering, Procurement, Construction Management and Commissioning/Qualification.
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HVAC, Clean Utilities, Electrical, Chemical.
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